Model 3
"Cameo"

Notes
10 May 2003: Made a slight adjustment to the crossover to add about 0.5dB more baffle-step compensation.
Intro
There is definitely a shortage of shielded DIY speakers. This design was intended to give people another option.

For this design I chose the Seas P17RE/TV (aka H690), the shielded brother of the well regarded P17REX. The tweeter is the Seas 27TDFC/TV (aka H1210), which I found superior to the other Seas tweeter I tried, the 27TDC/TV. I the Morel DMS-20 will provide some marginal improvement, but until I can get my hands on one, I won't know for sure. The DMS-20 is not currently imported into the US.

I am also working on a center channel and MTM version of this speaker. Hopefully they will be finished in the next two weeks.
Box Design
As is my custom, I chose a sealed box design. This is especially important for speakers intended for use in home theater, as most receivers and pre/pro's are designed for a main speaker with a Butterworth response at 80Hz - in fact this is the THX standard. This can only be obtained in a sealed box.

The box is 8"x12"x11" (WxHxD). If you don't want to build your own box, or don't have the required tools, check my boxes page to see if I currently have any pre-made boxes available.

The tweeter is mounted 2 3/8" from the top of the box and is offset from the centerline by 5/8". The woofer is mounted 8 1/8" from the top of the box and is centered.
Crossover Design
Once again, the standard 4th order Linkwitz-Riley is employed. There is about 5dB of baffle step compensation on the woofer. The design is intended to use 18ga inductors. If you want to use thicker inductors, you can do so, but there will be minimal gain in sound quality. The resistor in series with the inductors is the DC resistance of the inductor, and is used by the crossover similator. You don't need to concern yourself with these, as the circuit is fairly indifferent the the DCR of the inductors.

First, the low-pass (woofer) circuit.



The high-pass (tweeter) circuit is the standard topology attached to most tweeters in a 4th-order LR.

If this speaker sounds too "bright" to you, decrease the 30 Ohm resistor to 20 Ohm. Likewise, if you think it sounds too dull, increase it to 40 Ohm, 50 Ohm, or leave it out altogether. If you can't find an 0.05mH inductor, buy a 0.1mH inductor and unwind about half the coils. As long as you get between 0.05mH and 0.075mH, you should be OK.



Final Results
These measurements were taken directly on-axis. They show response of +/- 1dB, through nearly the entire passband. This is pretty good. They show a measured F3 just below 80Hz relative to the highest point of the bass region. This response should blend well with a subwoofer when used with a receiver or pre/pro with a crossover of 80Hz.

Given the restricted availablility of shielded drivers, this speaker turned out fairly well. The P17REX is noted for its smooth midrange, and the P17RE/TV is good in this regard as well.

Depending in component selection, this speaker should cost about $225 to build, including everything but the veneer.

Everything on this page is the intellectual property of and copyrighted by Dan Wesnor. You may use the designs on this page for your own personal use only. You may not copy these designs and put them on your own web page, or publish them in any other way. You may not sell them as kits. If you use my designs for commercial use, or make profit from them in any way, a team of lawyers will take your house, you car, your business, and anything else of yours I find interesting. I work too hard on this sh*t for some leech to steal it and make money with it.
If you wish to use my designs for commercial use and keep all of your stuff (well, most of it, anyway), e-mail me and we'll talk it over.
E-mail wesnor@knology.net